Based on shooting many of my own .45 Colt handloads over the past 7+ years in various revolvers and leverguns, and also reading everything I could find on the subject from John Taffin, John Linebaugh, Paco Kelly, Brian Pearce, and Randy Garrett, I've assembled the below list of maximum acceptable pressures for each firearm listed.
Looking to get some feedback from others on this topic. Did I leave something out? Do you have experience to the contrary? Fire away.
***Black Powder Only
- First Gen Colt SAA & New Frontier
- BP-only modern clones
- Traditional load is 250-260 gr bullet over 38-40 gr of FFFG.
***14,000 psi (SAAMI max 45 Colt)
- Second & Third Gen Colt SAA & New Frontier
- Modern SAA clones (Uberti, Cimarron, Beretta, etc.)
- Modern S&W Model 3 "top break" clones
***23,000 psi (SAAMI max 45 ACP +P)
- S&W 25 & 625
- Ruger New Vaquero
- Ruger "mid-frame" Flattop Blackhawk
- USFA SAA
- Modern Winchester 1873 clones
- Modern Henry 1860 & 1866 clones
***30,000 psi ("Ruger Only")
- Ruger Blackhawk & Old Vaquero
- Freedom Arms 97
- Dan Wesson
- El Dorado
- Abilene
- Thompson/Center Contender
***40,000 psi
- Marlin 1894
- Winchester 1894AE
- Henry Big Boy
***50,000 psi
- Typical custom five-shot cylinder conversions
- Ruger Redhawk
- Modern Winchester 1892 clones
***65,000 psi (SAAMI max 454 Casull)
- Freedom Arms 83
- Certain custom five-shot cylinder conversions (as specified by maker)
- Thompson/Center Encore